Manufacturing 4.0 – Impact of Industry 4.0 on Manufacturing

Course Curriculum

Chapter 1: Introduction

Lecture 1: Introduction

Chapter 2: Evolution of Industrial Revolutions and Industry 4.0

Lecture 1: Evolution of Industrial Revolutions

Lecture 2: Industry 4.0 Environment – In Summary

Lecture 3: Industry 4.0 Environment – In Detail

Lecture 4: Industry 4.0 Design Principles

Chapter 3: The Smart Factory

Lecture 1: Introduction to the 'Smart Factory'

Lecture 2: Characteristics of a Smart Factory

Lecture 3: Feature 1 – Connected

Lecture 4: Feature 2 – Optimized

Lecture 5: Feature 3 – Transparent

Lecture 6: Feature 4 – Proactive

Lecture 7: Feature 5 – Agile

Lecture 8: Milk Run 4.0

Chapter 4: Cyber Physical Systems

Lecture 1: Introduction to Cyber Physical Systems

Lecture 2: Benefits of CPS

Lecture 3: Cloud Computing and Comparison of MANET, WNS and CPS

Lecture 4: Benefit 1 – Integration

Lecture 5: Benefit 2 – Interaction between Human and CPS

Lecture 6: Benefit 3 – Managing uncertainity

Lecture 7: Benefit 4 – Better system performance

Lecture 8: Benefit 5 – Scalability

Lecture 9: Benefit 6 – Agility/Flexibility

Lecture 10: Benefit 7 – Faster response time

Lecture 11: Drawbacks of CPS

Chapter 5: Proactive Maintenance

Lecture 1: Introduction to Proactive Maintenance

Lecture 2: Benefits of Proactive Maintenance

Lecture 3: Benefit 1 – Optimize machinery use

Lecture 4: Benefit 2 – Reduce overall maintenance costs

Lecture 5: Benefit 3 – Reduce machine failures

Lecture 6: Benefit 4 – Minimize downtime

Lecture 7: Benefit 5 – Improve service part life expectancy

Lecture 8: Benefit 6 – Develop a safer operating environment

Lecture 9: Benefit 7 – Benefit the 'Bottom Line'

Chapter 6: Additive Manufacturing (3D Printing)

Lecture 1: Introduction to Additive Manufacturing

Lecture 2: Additive Manufacturing

Lecture 3: Benefits of Additive Manufacturing

Lecture 4: Benefit 1 – Reduced cost of tooling

Lecture 5: Benefit 2 – Faster speed to market

Lecture 6: Benefit 3 – Easy to test complex component geometries

Lecture 7: Benefit 4 – Better component quality

Lecture 8: Benefit 5 – Reduced costs of prototypes

Lecture 9: Drawbacks of Additive Manufacturing

Chapter 7: Computer Simulation (Augmented Reality/VIrtual Reality/ Mixed Reality)

Lecture 1: Introduction to Computer Simulation

Lecture 2: Introduction to AR, VR and MR and Comparison of AR, VR and MR

Lecture 3: Benefits of Computer Simulation in Manufacturing

Lecture 4: Benefit 1 – Increase effectiveness of On-the-job training

Lecture 5: Benefit 2 – Reduced cost of prototyping

Lecture 6: Benefit 3 – Reduced risks in business processes

Lecture 7: Drawbacks of Computer Simulation

Chapter 8: Cloud and Virtualization

Lecture 1: Introduction to Cloud Computing and Virtualization

Lecture 2: Benefits of Cloud Computing and Virtualization

Lecture 3: Benefit 1 – Exponential reduction of system failures

Lecture 4: Benefit 2 – Smoother IT operations

Lecture 5: Benefit 3 – Accessibility to a world of platforms and services

Lecture 6: Benefit 4 – Greater scalability and flexibility

Lecture 7: Drawbacks of cloud computing and virtualization

Chapter 9: Horizontal and Vertical Integration

Lecture 1: Introduction to Horizontal and Vertical Integration

Lecture 2: What is 'Horizontal Integration' and its benefits?

Lecture 3: What is 'Vertical Integration' and its benefits?

Lecture 4: Horizontal Integration in Industry 4.0

Lecture 5: Vertical Integration in Industry 4.0

Chapter 10: Artificial Intelligence and it's applications

Lecture 1: Introduction to Artificial Intelligence

Lecture 2: Applications of Artificial Intelligence in the Workforce and the Workplace

Chapter 11: Adoption Challenges of Implementing Industry 4.0

Lecture 1: Introduction to the Adoption Challenges of Implementing Industry 4.0

Lecture 2: Adoption Challenge 1 – Data Leveraging Challenges

Lecture 3: Adoption Challenge 2 – Organizational Challenges

Lecture 4: Adoption Challenge 3 – External Environment Challenges

Lecture 5: Adoption Challenge 4 – Legal and Regulation Challenges

Lecture 6: Adoption Challenge 5 – Cyber Security Challenges

Lecture 7: Adoption Challenge 6 – Infrastructure Challenges

Lecture 8: Adoption Challenge 7 – Inter-Operability and Standardization

Lecture 9: Adoption Challenge 8 – Technology Challenges

Lecture 10: Adoption Challenge 9 – Financial Challenges

Lecture 11: Adoption Challenge 10 – Skillset Gap and Related Challenges

Chapter 12: Introduction to Industry 4.0 Drivers

Lecture 1: Introduction to the Industry 4.0 Drivers of Implementation

Lecture 2: Driver 1 – Faster Time-to-Market (TTM) and Matching the Supply-Demand

Lecture 3: Driver 2 – Organizational Drivers

Lecture 4: Driver 3 – Better CX

Lecture 5: Driver 4 – Increasing Efficiency, Productivity and Reducing Wastage

Lecture 6: Driver 5 – Demand for Better Quality

Lecture 7: Driver 6 – Labour and Skill Shortages

Lecture 8: Driver 7 – Need for an Agile and Resilient Supply Chain

Lecture 9: Driver 8 – Technology Drivers and Enablers

Lecture 10: Driver 9 – Financial Drivers

Lecture 11: Driver 10 – Competition and Market Drivers

Chapter 13: Industry 4.0 Implementation Framework and Case Studies

Lecture 1: Industry 4.0 Implementation Framework

Chapter 14: Conclusion