Steel Re-Rolling Mill: Basic TMT Rebar Production Course

Course Curriculum

Chapter 1: Introduction

Lecture 1: Introduction

Lecture 2: Top 10 Steel manufacturing Company

Lecture 3: What is Rebar

Lecture 4: Types of Rebar

Lecture 5: Advantage and Application of Rebar

Lecture 6: Rolling Mill Rebar Production Flowchart

Lecture 7: Rolling Mill Design Procedure

Lecture 8: Sample of a Re-Rolling Mill (Roughing)

Lecture 9: Sample of a Re-Rolling Mill (Intermediate)

Lecture 10: Sample of a Re-Rolling Mill (Continuous Mill)

Chapter 2: Steel Billet

Lecture 1: Billet

Lecture 2: Billet Production Flowchart

Chapter 3: Reheating Furnace Details

Lecture 1: Reheating Furnace

Lecture 2: Reheating Furnace Structures

Lecture 3: Reheating Furnace Heating Zone

Lecture 4: Reheating Furnace Profile

Chapter 4: Roughing Mill

Lecture 1: Roughing Mill Stand Details

Lecture 2: Calculate the Roughing Mill Size

Lecture 3: Roughing Mill Roll

Lecture 4: Roughing Mill Drive Unit Details

Lecture 5: Roughing Mill Roll Pass Arrangement and Groove Details

Chapter 5: Intermediate Mills

Lecture 1: Intermediate Mill Stand Details

Lecture 2: Calculate Intermediate Mill Size

Lecture 3: Intermediate Rolls

Lecture 4: Intermediate Mill Roll Pass Arrangement and Groove Details

Chapter 6: Continuous Mill

Lecture 1: Continuous Mill Stand Details

Lecture 2: Calculate Continuous Mill Size

Lecture 3: Continuous Mill Rolls and Chemical Composition

Lecture 4: Continuous Mill Roll Pass Arrangement and Groove Details

Chapter 7: Roll Pass Design

Lecture 1: Different Types of Roll Pass

Lecture 2: How To Calculate Arc on a Pass

Lecture 3: Thumb Rules in Roll Pass Design

Lecture 4: Important Formula for Roll Pass Design

Lecture 5: Flow chart to design pass for maximum elongation

Lecture 6: Roll Effective Diameter

Lecture 7: Square Groove Design

Lecture 8: Oval Groove Design

Lecture 9: Round Groove Design

Chapter 8: Area and Unit Weight of Roll Pass

Lecture 1: Square Pass

Lecture 2: Oval Pass

Lecture 3: Round Pass

Chapter 9: Pass Required for Different Sizes of Rebar

Lecture 1: Calculate Number of Pass Required for 8 mm Rebar

Lecture 2: Calculate Number of Pass Required for 10 mm Rebar

Lecture 3: Calculate Number of Pass Required for 12 mm Rebar

Lecture 4: Calculate Number of Pass Required for 16 mm Rebar

Lecture 5: Calculate Number of Pass Required for 20 mm Rebar

Lecture 6: Calculate Number of Pass Required for 22 mm Rebar

Lecture 7: Calculate Number of Pass Required for 25 mm Rebar

Lecture 8: How to Make Any Size Rebar

Chapter 10: Reduction Rate Gear Ratio Mill Speed Mill RPM Motor RPM

Lecture 1: Reduction Rate

Lecture 2: Mill Speed, Mill RPM and Motor RPM

Lecture 3: Gear Ratio

Chapter 11: Stock Size

Lecture 1: Stock Size For 8 mm Rebar

Lecture 2: Stock Size For 10 mm Rebar

Lecture 3: Stock Size For 12 mm Rebar

Lecture 4: Stock Size For 16 mm Rebar

Lecture 5: Stock Size For 20 mm Rebar

Lecture 6: Stock Size For 22 mm Rebar

Lecture 7: Stock Size For 25 mm Rebar

Chapter 12: 8 mm Rebar Production

Lecture 1: Area

Lecture 2: Reduction Rate

Lecture 3: Unit Weight

Lecture 4: Mill Speed

Lecture 5: 8 mm Mill RPM and Motor RPM

Chapter 13: TMT : Thermo Mechanically Treated

Lecture 1: What is TMT

Lecture 2: TMT Process

Chapter 14: Rebar Quality Control

Lecture 1: Stress and Strain

Lecture 2: Standard Core Dia, Unit Weight and Rib

Lecture 3: Required Billet Weight and Approximate Length Cutting Position

Lecture 4: Rebar Test

Lecture 5: Basic Calculation

Lecture 6: Ductility TY Ratio